In
the life, many people confuse sensors with the pressure sensor selection and the
precision pressure switch. Indeed, both of them can be classified
as sensors, but the functions and the information and security they provide are
quite different. So what are the differences between them?
The
precision pressure switch is
absolutely the simpler and "old-fashioned" technology of the two. As
the name implies, it is only a switch (contact or disconnection), which moves
to one of two positions (open or close) through the pressure of the gas
connected to it. It is not very precise (the range of specifications ranges
from (+5%) to (+10%) of the full range), and the pressure setting is not highly
repeatable. For example, the switch commonly used in our industry has a working
pressure range of 0-3,200 psig with a full range accuracy/repeatability
tolerance factor of 10%. Once set to a specific pressure (e.g. 1,200 psig),
this means that the actual alarm condition may be triggered anywhere between
1,520 psig and 880 psig (3,200 = 10% = 320 1,200 + 320 = 1,520 1,200 - 320 =
880) and each time an alarm can occur under different pressures within this
range. Another disadvantage of pressure switches is that the only way to know
whether the switch is working properly is to test it. This requires that
precision pressure switch be physically disconnected from the pipeline so that
the pressure is lower than the low-voltage alarm setting point. If the high/low
switch is connected to the pump, the pressure is raised to t above the
high-voltage setting point. Such testing must be done manually, usually only
during periodic (in most cases annual) inspections.
The
differences between the pressure sensor
selection and the precision pressure switch
The
pressure sensor selections are more
complex "new school" technologies and are the choice of more and more
manufacturers, replacing pressure switches. How do they work? Like pressure switches, transducers are connected to
medical gas pipes. Gas pressure has
nothing to do with metal (usually stainless steel) diaphragms, which deflect or
bend according to the rise and fall of gas pressure. The deflection is measured by a transducer, and the information is
transmitted to the circuit board in millivolts. It should be noted that all sensors must work with the circuit
board. Most
manufacturers build sensors on related circuit boards, so information is
transmitted in millivolt format at a distance of a fraction of an inch. Then
the information is digitized by the circuit board and transmitted to remote
logic boards (such as area alarms or manifolds), which contain digital
pressures and LED displays that hospital staff usually view. The pressure
sensor selection is very accurate (within 3% of the full range) and highly
repeatable (within 1 psig). Obviously, only these factors provide additional
safety and precision pressure switch.
In addition, as the pressure sensor
selections works within the normal millivolt output range, manufacturers
can easily build additional security functions for their related circuits and
logic boards, which can trigger or display alarm conditions or warnings
immediately within the normal millivolt output range when the pressure sensor
selections is not working. Essentially, the pressure sensor selections are tested many times a second - not
only periodically, but annually.
In
a fast and changing electronic world, the cost of the pressure sensor selections has become more affordable. When you
compare sensors with pressure switches, the pressure sensor selections inherently provide functions and
advantages that pressure switches do not have:
The pressure sensor selections are more
accurate
The pressure sensor selections provide
digital pressure display
The pressure sensor selections provide
higher repeatability
The
cost of the pressure sensor selections are cheaper in many cases.
The pressure sensor selections can be
used in conjunction with logic boards to provide higher security
That's
why the design of the Tri-Tech Medical Regional Alarm and Digital Manifold of
the United States uses the pressure
sensor selections instead of the precision pressure switch.